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Bonded and Dip Brazed Assemblies


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TAM manufactures both bonded and dip brazed assemblies from precision sheet metal machined components to customer specs and drawings. Airflow cooling assemblies, mechanical assemblies, and chassis assemblies can be built in all size ranges. A combination of highly skilled personnel and the modern automated assembly equipment enables us to maintain quality consistently throughout the production run, regardless of the size of part.

Any higher level of electromechanical assembly work, including cable/harness assembly, backplane assembly, or complete box build can be handled by several of our partnering electromechanical companies.





Specifications  · Equipment Used

Specifications

Capabilities

Bonding and Dip Brazing
Resistance Soldering

Silver Soldering

Hardware Insertion

Riveting

Cable/Harness Assembly

Backplane Assembly

Complete Box Build

Cutting Method

CNC Machining

Materials

Aluminum (all alloys)
Cold Rolled & Alloy Steel

Stainless Steel

Carbon Steel

Brass

Copper

Titanium

Albemet (Alum/Beryllium)

Production Run

Prototype to production

Tolerances

+/- 0.003”

Material Thickness

0.050” (Any Size Plate)

Product Length

36”

Product Width

21”

Product Height

16”

Product Weight

Up To 2,000 lbs

Bend Angle

180 Degrees

Number of Cavities

Full Porous and Cavities’ Pieces

Surface Roughness

32 Ra

Finishing Services

Anodizing
Hard Anodizing

Painting

Plating

Powder Coating

Finish Type

All Finishes

Color

All

Coating Thickness

0.001” to 0.005”

Material Finish

Chem-Film
MIL-C-5541

Topcoat

Applications

Air Flow Adaptors
Bezels

Card Guide/ Cage Assemblies

Chassis

Computer Housings

Dip Brazed/Bonded Electronic Chassis Assemblies

EMI & RFI Assemblies

Heat Sinks & Heat Exchangers

Machined Castings, Hogouts, & Turnings

Optical Sensors

Shock Mount Assemblies

Storage and Sterilization Cases

Structural Components

Surgical Instrumentation

Weldments

Industries Served

Aerospace
Communications

Computer

Defense

Electronics

Medical

Clientele

BAE Aerospace
Honeywell

ITT Defense & Communication

Johnson & Johnson

Kearfott Guidance & Navigation

Lockheed Martin

Lucent Technologies

Miltope Corporation

Northrop Grumman

Stryker Orthopedics

Smiths Industries

Delivery Time

Will work with customers’ delivery schedules

Delivery Location

Global

Software Used

Metalsoft Cad/Cam
Pro Engineer

Acceptable File Formats

DXF
IGES

PDF

Pro-E Files

STP

Quality Compliance and Certifications

  • ISO 9001:2000 Certified
  • Quality Control Standard MIL-I-45208
  • “GMP” Compliance Good Manufacturing Practices Per USFDA Regs.
  • Alum., Steel, & St. Stl. Weld Cert. AWS D17-1 (NADCAP Compliant)
  • Spotwelding (Class B) Cert. AMS-W-6858
  • Plating (Chem. Film) Certification MIL-C-5541
  • SPC Quality System
  • All MIG and TIG welding is performed by welders certified to military specifications: MIL-STD-2219 (replaced 8604 and 8611), MIS-19855 and MIS-19874


Equipment Used

Assembly Department

1- Automatic Helicoil Inserter
1- Grieve Electric Oven Model #Hb-500, Work Space Size 38" X 26" X 38" With Barber- Coleman #570 Digital Programmable Electronic Control, Fully Calibrated

1- Pem Serter

1- Reversible Air Screw Driver

1- Riv-Nut Pneumatic Assembly Gun

1- Stimpson Eyelet Mechanical Machine Large Assortment Of Tools For Assembly. Of

1- Tubular Rivet Power Operated Machine

2- Haeger Assembly. Press

2- Haeger Assembly. Press With Automatic Feed

5- Chicago Floor Model Pneumatic Riveters

5- Cleco Portable Pneumatic Riveters

Esna, Dzus, Pem, Camloc, Rosan, Kayner, Riv-Nuts, Helicoil, Etc.

Welding Department

1- Huppert Pre-Heating Oven
1- Lincoln 250 Amp. DC Gas Welding, Brazing, Silver Soldering, Etc.

1- Linde Mig Welding Set-Up For Alum. Steel and Stainless

1- Miller Heliarc 330 Amp. AC-DC

1- Miller Heliarc 400 Amp. AC-DC

1- Miller-Syncrowave 250DX Heliarc Welder

1- Resistance Solder

Spot Welding Department

1- 150 KVA Sciaky – Certified To Mil-W-6858 (.020 Thru 1/8 Thk Alum. Class B)
1- 150 KVA Taylor Winfield - Certified To Mil-W-6858 (.032 Thru 1/8 Alum. Class B)

1- Ames Press Type 30 KVA

1- Rex Press Type 50 KVA


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