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All Categories > NADCAP Certified Welding and Spot Welding  

NADCAP Certified Welding and Spot Welding


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We offer NADCAP certified welding of aluminum, steel, and stainless steel components in compliance with AWS D17-1 standards. Our spot welding techniques are AMS-W-6858 class B certified. Primarily used in producing large weldments and mechanical assemblies, our welding services also include resistance soldering, brazing, and silver soldering. We have a dedicated spot welding department with an inventory of 30 KVA to 150 KVA press-type spot welders.

Our 150 KVA Taylor Winfield spot welders are used to weld aluminum materials with thicknesses ranging from 0.032” thru 0.125”. We MIG-weld card guide assemblies, chassis, RFI assemblies, and several other products. Heat sinks, heat exchangers, bezels, and machined castings are welded through TIG welding processes. Typically, both our MIG and TIG welding capabilities range from 1/16" to 1 ½" in thickness.

Durability in weldments is ensured by our Huppert pre-heating ovens, which imparts hardness into the welded materials. All welded joints and surfaces are thoroughly tested to eliminate cracks and other weld defects. We use non-destructive testing methods that utilize X-rays to inspect weld quality.





Specifications  · Equipment Used

Specifications

Capabilities

MIG Welding
TIG Welding

Spot Welding

Annealing

Materials

Aluminum (all alloys)
Cold Rolled & Alloy Steel

Stainless Steel

Carbon Steel

Brass

Copper

Titanium

Albemet (Alum/Beryllium)

Thickness

1/16" to 1 ½ "

Other Services

Assembly
EDM

Engineering

Inspection

Sheet Metal Fabrication

Vertical Machining

Finishing Services

Anodizing
Hard Anodizing

Painting

Plating

Powder Coating

Applications

Air Flow Adaptors
Bezels

Card Guide/ Cage Assemblies

Chassis

Computer Housings

Dip Brazed/Bonded Electronic Chassis Assemblies

EMI & RFI Assemblies

Heat Sinks & Heat Exchangers

Machined Castings, Hogouts, & Turnings

Optical Sensors

Shock Mount Assemblies

Storage and Sterilization Cases

Structural Components

Surgical Instrumentation

Weldments

Industries Served

Aerospace
Communications

Computer

Defense

Electronics

Medical

Clientele

BAE Aerospace
Honeywell

ITT Defense & Communication

Johnson & Johnson

Kearfott Guidance & Navigation

Lockheed Martin

Lucent Technologies

Miltope Corporation

Northrop Grumman

Stryker Orthopedics

Smiths Industries

Software Used

Metalsoft Cad/Cam
Pro Engineer

Acceptable File Formats

DXF
IGES

Quality Compliance and Certifications

  • ISO 9001:2000 Certified
  • Quality Control Standard MIL-I-45208
  • "GMP" Compliance Good Manufacturing Practices Per USFDA Regs.
  • Alum., Steel, & St. Stl. Weld Cert. AWS D17-1 (NADCAP Compliant)
  • Spotwelding (Class B) Cert. AMS-W-6858
  • Plating (Chem. Film) Certification MIL-C-5541
  • SPC Quality System
  • All MIG and TIG welding is performed by welders certified to military specifications: MIL-STD-2219 (replaced 8604 and 8611), MIS-19855 and MIS-19874


Equipment Used

Welding Department

1- Huppert Pre-Heating Oven
1- Lincoln 250 Amp. DC Gas Welding, Brazing, Silver Soldering, Etc.

1- Linde Mig Welding Set-Up For Alum. Steel and Stainless

1- Miller Heliarc 330 Amp. AC-DC

1- Miller Heliarc 400 Amp. AC-DC

1- Miller-Syncrowave 250DX Heliarc Welder

1- Resistance Solder

Spot Welding Department

1- 150 KVA Sciaky – Certified To Mil-W-6858 (.020 Thru 1/8 Thk Alum. Class B)
1- 150 KVA Taylor Winfield - Certified To Mil-W-6858 (.032 Thru 1/8 Alum. Class B)

1- Ames Press Type 30 KVA

1- Rex Press Type 50 KVA


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