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All Categories > Precision Sheet Metal Fabrication for Aerospace and Medical Industries  

Precision Sheet Metal Fabrication for Aerospace and Medical Industries


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High precision sheet metal fabrication of parts up to 14 ft. in length is our specialty. From stamped electronic chassis components for the aircraft industry to autoclave/sterilization cases for the orthopedic industry, a variety of parts are precision fabricated by us. We have a 50,000 sq ft manufacturing facility with dedicated shearing, press forming, and metal conditioning departments to provide complete solutions.

A wide range of custom stampings, harness components, and large enclosures can be fabricated. Our 60 – 137 ton press brakes are fully equipped with CNC back gauges, including a three-axis gauge. In addition, our assembly department has automatically fed hardware inserters, pneumatic riveters, automatic helicoil inserters, and PEM inserters to produce assemblies within short turnarounds.

In-house production of hard tooling for large pierce & blanking dies, stampings, and forming dies allows us to achieve tolerances of +/- 0.005" during production. Aluminum, steel, or stainless steel material of thickness ranging from 8" to 360" can be fabricated. Formed parts are inspected with micrometers, height gages, comparators, and CMM machines to verify dimensions as well as detect flaws.





Specifications  · Equipment Used

Specifications

Capabilities

Punching
Shearing

Press Work/ CNC Turret Press Work

Forming

Drilling

Deburring

Sanding

Grinding

Welding

Brazing

Bonding

Assembly

In-house Tool and Die Making

Cutting Method

CNC and Manual Machining

Other Services

Assembly
EDM

Engineering

Inspection

Vertical Machining

Welding

Materials

Aluminum (all alloys)
Cold Rolled & Alloy Steel

Hot Rolled Steel

Stainless Steel

Carbon Steel

Brass

Copper

Titanium

Albemet (Alum/Beryllium)

Production Run

Prototype to production

Part Size Capabilities

Form up to 14'

Material Thickness

0.020” to 0.190”

Tolerances

+/- 0.005"

Product Length

120”

Product Width

48”

Product Height

96”

Product Weight

Up To 2,000 lbs

Gauge Size

Any

Bend Angle

180 Degrees

Number of Cavities

Full Porous and Cavities’ Pieces

Surface Roughness

32 Ra

Finishing Services

Anodizing
Hard Anodizing

Painting

Plating

Powder Coating

Finish Type

All Finishes

Color

All

Material Finish

Any

Packaging Options

ESD Packaging

Applications

Air Flow Adaptors
Bezels

Card Guide/ Cage Assemblies

Chassis

Computer Housings

Dip Brazed/Bonded Electronic Chassis Assemblies

EMI & RFI Assemblies

Heat Sinks & Heat Exchangers

Machined Castings, Hogouts, & Turnings

Optical Sensors

Shock Mount Assemblies

Storage and Sterilization Cases

Structural Components

Surgical Instrumentation

Weldments

Industries Served

Aerospace
Communications

Computer

Defense

Electronics

Medical

Clientele

BAE Aerospace
Honeywell

ITT Defense & Communication

Johnson & Johnson

Kearfott Guidance & Navigation

Lockheed Martin

Lucent Technologies

Miltope Corporation

Northrop Grumman

Stryker Orthopedics

Smiths Industries

Delivery Time

Will work with customers’ delivery schedules

Delivery Location

Global

Shipping Cost

FOB Mahwah

Software Used

Metalsoft Cad/Cam
Pro Engineer

Acceptable File Formats

DXF
IGES

PDF

Pro-E Files

STP

Quality Compliance and Certifications

  • ISO 9001:2000 Certified
  • Quality Control Standard MIL-I-45208
  • “GMP” Compliance Good Manufacturing Practices Per USFDA Regs.
  • Alum., Steel, & St. Stl. Weld Cert. AWS D17-1 (NADCAP Compliant)
  • Spotwelding (Class B) Cert. AMS-W-6858
  • Plating (Chem. Film) Certification MIL-C-5541
  • SPC Quality System
  • All MIG and TIG welding is performed by welders certified to military specifications: MIL-STD-2219 (replaced 8604 and 8611), MIS-19855 and MIS-19874


Equipment Used

Tool and Die Department

1- Acer – E-Mill Vertical Mill With Power Feed
1- Boxor-Schultz-Challenger H612 – Surface Grinder

1- Bridgeport Vertical Millers- With Power Feed

1- Doall Hydraulic Table Band Saw Model 1612

1- Doall Metal Cutting Band Saw Horizontal

1- Hardinge Lathe With Chucker

1- Index Milling Machine-48" X 12" Table With Power Feed And Optics

1- K.O. Lee Tool Grinder

1- Thermolyne Furnace Type A 1500

1- Triplex Surface Grinder

1- Victor 14" Lathe

1- Walker Turner Radial Drill Floor Model 1/2" Capacity

Shearing Department

1- Wysong Shear 10' x 10 Ga.
1- Wysong 10 Gage 52" Power Shear

Press Department

1- 400 Ton Hydraulic Power Press 36" X 48" Bed
1- Rousselle 3 G Deep Throat 25 Ton Press

1- Walsh 30 Ton O.B.I. Press

1- Walsh 65 Ton O.B.I. Press

3- Rousselle 2 G Deep Throat 15 Ton Press

Drilling Department

1- 5 Spindle Klemomatic Drill Press
1- Klemomatic Drill Press

1- Powermatic Floor Model 1/2" Capacity

1- Walker Turner Floor Model 1/2" Capacity

1- Walker Turner Radial Drill Floor Model 1/2"Capacity

2- Delta Spindle Floor Model 1/2" Capacity

3- Tapping Arms With Maple Tables – 3/4" Capacity

Metal Conditioning Department

1- Beach Hand Block Belt Sander-8ft.
1- Gunard Deburring Machine

1- Hammond Belt Sander Wet & Dry

1- Large Stroke Sander With Table And Attachments

1- Sweco Vibratory Tumbler – 3 Cubic Foot With Parts Seperator

1- Sweco Vibro Tumbler-48" Diameter

1- Timesaver Speedsander, With 24" Wide Capacity

1- Timesaver Speedsander, With 36" Wide Capacity

1- Timesaver Wet & Dry 36" Deburring & Sanding

1- Vibrator Tumble-Model V-12

10-Portable Hand Grinders

2- Holland And Sons Buffer

2- Rollander Tumblers

Forming Department

1- Amada - Hfb1254 - 14 Foot - 137 Ton, 8 Axis Cnc Press Brake
1- Amada 8ft. - 100 Ton Press Brake

1- Verson 10 Ft.- 90 Ft. Press Brake

1- Verson 10 Ft.- 60-Ton Press Brake

1- Verson 8 Ft. - 60-Ton Press Brake

1- Guifil 6 Ft. - 66-Ton Press Brake

1- Diacro Hand Roller 2" x 42"

1- Niagara 3" x 42" Power Roller

*All Brakes Are Equipped With Automatic Digital Back Gages

CNC Turret Press

1- Amada Pega King Table Size 40" x 50"- 58 Stations Including 2 Index Stations
1- Amada Pega Table Size 50" x 72"- 58 Stations Including 2 Index Stations

1- Amada Vipros With Forming Capabilities-Table Size 50" x 50"- 58 Stations

Including 2 Index Stations


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TAM Metal Products, Inc.