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All Categories > Precision Sheet Metal Fabrication for Aerospace and Medical Industries  

Precision Sheet Metal Fabrication for Aerospace and Medical Industries

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High precision sheet metal fabrication of parts up to 14 ft. in length is our specialty. From stamped electronic chassis components for the aircraft industry to autoclave/sterilization cases for the orthopedic industry, a variety of parts are precision fabricated by us. We have a 50,000 sq ft manufacturing facility with dedicated shearing, press forming, and metal conditioning departments to provide complete solutions.

A wide range of custom stampings, harness components, and large enclosures can be fabricated. Our 60 – 137 ton press brakes are fully equipped with CNC back gauges, including a three-axis gauge. In addition, our assembly department has automatically fed hardware inserters, pneumatic riveters, automatic helicoil inserters, and PEM inserters to produce assemblies within short turnarounds.

In-house production of hard tooling for large pierce & blanking dies, stampings, and forming dies allows us to achieve tolerances of +/- 0.005" during production. Aluminum, steel, or stainless steel material of thickness ranging from 8" to 360" can be fabricated. Formed parts are inspected with micrometers, height gages, comparators, and CMM machines to verify dimensions as well as detect flaws.




Specifications  · Equipment Used

Specifications

Capabilities
Punching
Shearing
Press Work/ CNC Turret Press Work
Forming
Drilling
Deburring
Sanding
Grinding
Welding
Brazing
Bonding
Assembly
In-house Tool and Die Making

Cutting Method
CNC and Manual Machining

Other Services
Assembly
EDM
Engineering
Inspection
Vertical Machining
Welding

Materials
Aluminum (all alloys)
Cold Rolled & Alloy Steel
Hot Rolled Steel
Stainless Steel
Carbon Steel
Brass
Copper
Titanium
Albemet (Alum/Beryllium)

Production Run
Prototype to production

Part Size Capabilities
Form up to 14'

Material Thickness
0.020” to 0.190”

Tolerances
+/- 0.005"

Product Length
120”

Product Width
48”

Product Height
96”

Product Weight
Up To 2,000 lbs

Gauge Size
Any

Bend Angle
180 Degrees

Number of Cavities
Full Porous and Cavities’ Pieces

Surface Roughness
32 Ra

Finishing Services
Anodizing
Hard Anodizing
Painting
Plating
Powder Coating

Finish Type
All Finishes

Color
All

Material Finish
Any

Packaging Options
ESD Packaging

Applications
Air Flow Adaptors
Bezels
Card Guide/ Cage Assemblies
Chassis
Computer Housings
Dip Brazed/Bonded Electronic Chassis Assemblies
EMI & RFI Assemblies
Heat Sinks & Heat Exchangers
Machined Castings, Hogouts, & Turnings
Optical Sensors
Shock Mount Assemblies
Storage and Sterilization Cases
Structural Components
Surgical Instrumentation
Weldments

Industries Served
Aerospace
Communications
Computer
Defense
Electronics
Medical

Clientele
BAE Aerospace
Honeywell
ITT Defense & Communication
Johnson & Johnson
Kearfott Guidance & Navigation
Lockheed Martin
Lucent Technologies
Miltope Corporation
Northrop Grumman
Stryker Orthopedics
Smiths Industries

Delivery Time
Will work with customers’ delivery schedules

Delivery Location
Global

Shipping Cost
FOB Mahwah

Software Used
Metalsoft Cad/Cam
Pro Engineer

Acceptable File Formats
DXF
IGES
PDF
Pro-E Files
STP

Quality Compliance and Certifications
  • ISO 9001:2000 Certified
  • Quality Control Standard MIL-I-45208
  • “GMP” Compliance Good Manufacturing Practices Per USFDA Regs.
  • Alum., Steel, & St. Stl. Weld Cert. AWS D17-1 (NADCAP Compliant)
  • Spotwelding (Class B) Cert. AMS-W-6858
  • Plating (Chem. Film) Certification MIL-C-5541
  • SPC Quality System
  • All MIG and TIG welding is performed by welders certified to military specifications: MIL-STD-2219 (replaced 8604 and 8611), MIS-19855 and MIS-19874


Equipment Used

Tool and Die Department
1- Acer – E-Mill Vertical Mill With Power Feed
1- Boxor-Schultz-Challenger H612 – Surface Grinder
1- Bridgeport Vertical Millers- With Power Feed
1- Doall Hydraulic Table Band Saw Model 1612
1- Doall Metal Cutting Band Saw Horizontal
1- Hardinge Lathe With Chucker
1- Index Milling Machine-48" X 12" Table With Power Feed And Optics
1- K.O. Lee Tool Grinder
1- Thermolyne Furnace Type A 1500
1- Triplex Surface Grinder
1- Victor 14" Lathe
1- Walker Turner Radial Drill Floor Model 1/2" Capacity

Shearing Department
1- Wysong Shear 10' x 10 Ga.
1- Wysong 10 Gage 52" Power Shear

Press Department
1- 400 Ton Hydraulic Power Press 36" X 48" Bed
1- Rousselle 3 G Deep Throat 25 Ton Press
1- Walsh 30 Ton O.B.I. Press
1- Walsh 65 Ton O.B.I. Press
3- Rousselle 2 G Deep Throat 15 Ton Press

Drilling Department
1- 5 Spindle Klemomatic Drill Press
1- Klemomatic Drill Press
1- Powermatic Floor Model 1/2" Capacity
1- Walker Turner Floor Model 1/2" Capacity
1- Walker Turner Radial Drill Floor Model 1/2"Capacity
2- Delta Spindle Floor Model 1/2" Capacity
3- Tapping Arms With Maple Tables – 3/4" Capacity

Metal Conditioning Department
1- Beach Hand Block Belt Sander-8ft.
1- Gunard Deburring Machine
1- Hammond Belt Sander Wet & Dry
1- Large Stroke Sander With Table And Attachments
1- Sweco Vibratory Tumbler – 3 Cubic Foot With Parts Seperator
1- Sweco Vibro Tumbler-48" Diameter
1- Timesaver Speedsander, With 24" Wide Capacity
1- Timesaver Speedsander, With 36" Wide Capacity
1- Timesaver Wet & Dry 36" Deburring & Sanding
1- Vibrator Tumble-Model V-12
10-Portable Hand Grinders
2- Holland And Sons Buffer
2- Rollander Tumblers

Forming Department
1- Amada - Hfb1254 - 14 Foot - 137 Ton, 8 Axis Cnc Press Brake
1- Amada 8ft. - 100 Ton Press Brake
1- Verson 10 Ft.- 90 Ft. Press Brake
1- Verson 10 Ft.- 60-Ton Press Brake
1- Verson 8 Ft. - 60-Ton Press Brake
1- Guifil 6 Ft. - 66-Ton Press Brake
1- Diacro Hand Roller 2" x 42"
1- Niagara 3" x 42" Power Roller
*All Brakes Are Equipped With Automatic Digital Back Gages

CNC Turret Press
1- Amada Pega King Table Size 40" x 50"- 58 Stations Including 2 Index Stations
1- Amada Pega Table Size 50" x 72"- 58 Stations Including 2 Index Stations
1- Amada Vipros With Forming Capabilities-Table Size 50" x 50"- 58 Stations
Including 2 Index Stations


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