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Mechanical Test and Equipment Fixtures

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We manufacture a wide range of fixtures and frames that are critical for aircraft applications. Some typical products include assembly fixtures, welding fixtures, clamping fixtures, measurement or inspection fixtures, electrical test fixtures, and gages. In-house tooling, certified MIG & TIG welding, and fabrication capabilities allow us to fabricate fixtures cost-effectively. In the past, we have built critical engine stands, assembly stands, and equipment fixtures for Lockheed Martin. Precision engineered to exact customer drawings, our fixtures are completely tested for durability prior to delivery.

From aluminum to stainless steel, we can build fixtures from any type of material. We employ NADCAP-certified spot welding techniques to offer high quality weldments and assemblies. Assembly fixtures can be finished with mil-spec plating, painting, or anodizing services. Apart from working on customer prints, our in-house engineers also provide assistance in fixture developments. We have Pro-engineer workstations and CAD/CAM systems to help us build 3D models.




Specifications  · Equipment Used

Specifications

Types of Fixtures
Assembly Fixtures
Clamping fixtures
Electrical Test Fixtures
Gages
Inspection Fixtures
Measuring fixtures
Welding fixtures

Materials
Aluminum (all alloys)
Cold Rolled & Alloy Steel
Stainless Steel
Carbon Steel
Brass
Copper
Titanium
Albemet (Alum/Beryllium)

Capabilities
3 and 4 axis CNC Milling
4 axis CNC Turning
Shearing
Press Work/ CNC Turret Press Work
Forming
Drilling
Deburring
Sanding
Grinding
In-house Tool and Die Making
MIG, TIG, and Spot Welding

Other Services
Assembly
EDM
Inspection
Reverse Engineering and Prototyping
Vertical Machining

Finishing Services
Anodizing
Hard Anodizing
Painting
Plating
Powder Coating

Industries Served
Aerospace
Communications
Computer
Defense
Electronics
Medical

Clientele
BAE Aerospace
Honeywell
ITT Defense & Communication
Johnson & Johnson
Kearfott Guidance & Navigation
Lockheed Martin
Lucent Technologies
Miltope Corporation
Northrop Grumman
Stryker Orthopedics
Smiths Industries

Software Used
Metalsoft Cad/Cam
Pro Engineer

Acceptable File Formats
DXF
IGES

Quality Compliance and Certifications
  • ISO 9001:2000 Certified
  • Quality Control Standard MIL-I-45208
  • “GMP” Compliance Good Manufacturing Practices Per USFDA Regs.
  • Alum., Steel, & St. Stl. Weld Cert. AWS D17-1 (NADCAP Compliant)
  • Spotwelding (Class B) Cert. AMS-W-6858
  • Plating (Chem. Film) Certification MIL-C-5541
  • SPC Quality System
  • All MIG and TIG welding is performed by welders certified to military specifications: MIL-STD-2219 (replaced 8604 and 8611), MIS-19855 and MIS-19874


Equipment Used

Tool and Die Department
1- Acer – E-Mill Vertical Mill With Power Feed
1- Boxor-Schultz-Challenger H612 – Surface Grinder
1- Bridgeport Vertical Millers- With Power Feed
1- Doall Hydraulic Table Band Saw Model 1612
1- Doall Metal Cutting Band Saw Horizontal
1- Hardinge Lathe With Chucker
1- Index Milling Machine-48" X 12" Table With Power Feed And Optics
1- K.O. Lee Tool Grinder
1- Thermolyne Furnace Type A 1500
1- Triplex Surface Grinder
1- Victor 14" Lathe
1- Walker Turner Radial Drill Floor Model 1/2" Capacity

Shearing Department
1- Wysong Shear 10' x 10 Ga.
1- Wysong 10 Gage 52" Power Shear

Press Department
1- 400 Ton Hydraulic Power Press 36" X 48" Bed
1- Rousselle 3 G Deep Throat 25 Ton Press
1- Walsh 30 Ton O.B.I. Press
1- Walsh 65 Ton O.B.I. Press
3- Rousselle 2 G Deep Throat 15 Ton Press

Drilling Department
1- 5 Spindle Klemomatic Drill Press
1- Klemomatic Drill Press
1- Powermatic Floor Model 1/2" Capacity
1- Walker Turner Floor Model 1/2" Capacity
1- Walker Turner Radial Drill Floor Model 1/2"Capacity
2- Delta Spindle Floor Model 1/2" Capacity
3- Tapping Arms With Maple Tables – 3/4" Capacity

Metal Conditioning Department
1- Beach Hand Block Belt Sander-8ft.
1- Gunard Deburring Machine
1- Hammond Belt Sander Wet & Dry
1- Large Stroke Sander With Table And Attachments
1- Sweco Vibratory Tumbler – 3 Cubic Foot With Parts Seperator
1- Sweco Vibro Tumbler-48" Diameter
1- Timesaver Speedsander, With 24" Wide Capacity
1- Timesaver Speedsander, With 36" Wide Capacity
1- Timesaver Wet & Dry 36" Deburring & Sanding
1- Vibrator Tumble-Model V-12
10-Portable Hand Grinders
2- Holland And Sons Buffer
2- Rollander Tumblers

Forming Department
1- Amada - Hfb1254 - 14 Foot - 137 Ton, 8 Axis Cnc Press Brake
1- Amada 8ft. - 100 Ton Press Brake
1- Verson 10 Ft.- 90 Ft. Press Brake
1- Verson 10 Ft.- 60-Ton Press Brake
1- Verson 8 Ft. - 60-Ton Press Brake
1- Guifil 6 Ft. - 66-Ton Press Brake
1- Diacro Hand Roller 2" x 42"
1- Niagara 3" x 42" Power Roller
*All Brakes Are Equipped With Automatic Digital Back Gages

CNC Turret Press
1- Amada Pega King Table Size 40" x 50"- 58 Stations Including 2 Index Stations
1- Amada Pega Table Size 50" x 72"- 58 Stations Including 2 Index Stations
1- Amada Vipros With Forming Capabilities-Table Size 50" x 50"- 58 Stations
Including 2 Index Stations

Plating Department
Complete Etching and Chemical Line Certified to Mil-C-5541 Class A & C.

Welding Department
1- Huppert Pre-Heating Oven
1- Lincoln 250 Amp. DC Gas Welding, Brazing, Silver Soldering, Etc.
1- Linde Mig Welding Set-Up For Alum. Steel and Stainless
1- Miller Heliarc 330 Amp. AC-DC
1- Miller Heliarc 400 Amp. AC-DC
1- Miller-Syncrowave 250DX Heliarc Welder
1- Resistance Solder

Spot Welding Department
1- 150 KVA Sciaky – Certified To Mil-W-6858 (.020 Thru 1/8 Thk Alum. Class B)
1- 150 KVA Taylor Winfield - Certified To Mil-W-6858 (.032 Thru 1/8 Alum. Class B)
1- Ames Press Type 30 KVA
1- Rex Press Type 50 KVA

Assembly Department
1- Automatic Helicoil Inserter
1- Grieve Electric Oven Model #Hb-500, Work Space Size 38" X 26" X 38" With Barber- Coleman #570 Digital Programmable Electronic Control, Fully Calibrated
1- Pem Serter
1- Reversible Air Screw Driver
1- Riv-Nut Pneumatic Assembly Gun
1- Stimpson Eyelet Mechanical Machine Large Assortment Of Tools For Assembly. Of
1- Tubular Rivet Power Operated Machine
2- Haeger Assembly.  Press With Automatic Feed
2- Haeger Assembly. Press
5- Chicago Floor Model Pneumatic Riveters
5- Cleco Portable Pneumatic Riveters
Esna, Dzus, Pem, Camloc, Rosan, Kayner, Riv-Nuts, Helicoil, Etc.

Machining
1- Bridgeport Milling Machines With Power Feed And Digital Readout
1- Burgmaster Multi-Spindle
1- Doall Automatic Horizontal Fixed Head Saw, Model# C916a, 11 Diameter
1- Empire 23" X 36" Sandblaster
1- Kitamura Mycenter 1 – Vertical Machining Center – 20 Tools – 13000-Rpm
1- Kitamura Mycenter 3 X If Vertical Machining Center – 30 Tools, 20,000 Rpm
1- Walker Turner 1/2" Capacity
2- Kitamura Mycenter – 3 X I Vertical Machining Center- 30 Tools, 15000 Rpm
5- Black Granite Surface Plates
5- Fadal CNC Vertical Machining Center VMC 3016, 21 Tools, 10,000 Rpm Spindles 30"
Capacity With Hydraulic Feed
Spindle – 14” X 16” Travel
Spindle – 17.9” X 30” Travel
Spindle – 17.9” X 30” Travel With Pallet Changer
X 16" Travel

Inspection Department
1- Browne & Sharp Coordinate Measuring Machine, With Renishaw 360 Degree Probe, Table Size Y=24", X=24", Z=12" Jo-Blocks Angle Plates
2- Surface Plates 3' x 4'
Certified Ring And Plug Gages (Threaded And Non-Threaded)
Height Gages To 24"
Verniers To 48"
Magna Gage
Micrometers 1" To 6"
Hole Gages
Micro Finish Comparators
Depth Micrometers To 3"
Plating Test Kit
2- Brown & Sharp 30" Digital Height Gage Complete With S.P.C. Readout
Brown & Sharp Micro Height Programmable Digital Height Gage With Printout
Fowler V+ Series 33" Digital Height Gage
Chatillion Push & Pull Tester
Digital Optical Comparator
1 Positector 3000 Paint Thickness Tester
*All Certified And Calibrated To Ansi/Ncsl Z540-1

Engineering Department
1- Gibbs Cam 2007 V 8.5.10 For Machining
1- Powerstation CAD/CAM For Machining
3- Complete Metalsoft CAD/CAM System With "E" Sized Plotter, 4 Stand Alone Computer Workstations, DNC Capability, Modem and Both DXF & IGES Translators
3- Complete Pro-Engineer Workstations, Two For Precision Sheet Metal Fabrication, And One For Precision Machining Applications


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