Precision Machining for the Aerospace Industry, Machine Chassis, Enclosures, Plating, NJ

CAPABILITIES & CATEGORIESState of the Art Laser
Cutting Technology Bonded / Dip Brazed Assemblies Bonded / Dip Brazed
Heat Exchangers Mechanical Test and Equipment Fixtures NADCAP Certified Chemical Conversion Plating NADCAP Certified Welding and Spot Welding Precision Machined Fabrication Precision Sheet Metal Fabrication Reverse Engineering, Methods Engineering
and Prototyping Short and Long Run Stampings Orthopedic "Storage & Sterilization Systems"Precision Weldment
and Enclosures Card Guide Chassis Beryllium and AlBeMet Products Complex Assembly

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	All Categories Precision Machined Fabrication for the Aerospace Industry


All Categories > Precision Machining for the Aerospace Industry


	Precision Machining for the Aerospace Industry

Precision-Machining-for-the-Aerospace-Industry

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We mill a variety of components and enclosures of electronic or machine chassis for the aerospace industry. We have the capability to form parts up to 14' and mill any complex detail to precision. Most of the tooling required to prototype or produce parts is built in-house to ensure longer part life. Value-added finishing services such as plating, powder coating, and anodizing are also offered.

Our specialty lies in 3 and 4-axis CNC milling of aluminum, steel, and stainless steel. Multiple vertical machining centers and power fed mills assist us in handling any prototype or low to high volume production run. Our Kitamura VMCs with 30-position tool changer options perform simultaneous, multiple milling operations at speeds of up to 20,000 rpm.

In addition to milling, we have 4-axis CNC turning centers that accommodate bed length of 4” by 12". For mechanical assembly operations, we also offer EDM services. Every machined part undergoes FEA analysis prior to shipping. We employ GMP-compliant manufacturing practices specified by USFDA standards.

Specifications · Equipment Used

Specifications

Capabilities		3 and 4 axis CNC Milling 4 axis CNC Turning

Materials		Aluminum (all alloys) Cold Rolled & Alloy Steel Stainless Steel Carbon Steel Brass Copper Titanium Albemet (Alum/Beryllium)

Production Run		Prototype to production

Part Size Capabilities		4 by 12 - bed length for turning Form up to 4-feet

Material Thickness		All Thickness

Tolerances		+/- 0.002”

Product Length		30”

Product Width		23”

Product Height		15”

Gauge Size		Any

Bend Angle		180 Degrees

Number of Cavities		Full Porous and Cavities’ Pieces

Surface Roughness		32 Ra

Finishing Services		Anodizing Hard Anodizing Painting Plating Powder Coating

Packaging Options		ESD Packaging

Applications		Air Flow Adaptors Bezels Card Guide/ Cage Assemblies Chassis Computer Housings Dip Brazed/Bonded Electronic Chassis Assemblies EMI & RFI Assemblies Heat Sinks & Heat Exchangers Machined Castings, Hogouts, & Turnings Optical Sensors Shock Mount Assemblies Storage and Sterilization Cases Structural Components Surgical Instrumentation Weldments

Industries Served		Aerospace Commercial Communications Computer Defense Electronics Medical

Clientele		BAE Aerospace Honeywell ITT Defense & Communication Johnson & Johnson Kearfott Guidance & Navigation Lockheed Martin Lucent Technologies Miltope Corporation Northrop Grumman Stryker Orthopedics Smiths Industries

Delivery Time		Will work with customers’ delivery schedules

Delivery Location		Global

Software Used		Metalsoft Cad/Cam Pro Engineer

Acceptable File Formats		DXF IGES PDF ProE Files STP

Quality Compliance and Certifications		ISO 9001:2000 Certified Quality Control Standard MIL-I-45208 “GMP” Compliance Good Manufacturing Practices Per USFDA Regs. Alum., Steel, & St. Stl. Weld Cert. AWS D17-1 (NADCAP Compliant) Spotwelding (Class B) Cert. AMS-W-6858 Plating (Chem. Film) Certification MIL-C-5541 SPC Quality System All MIG and TIG welding is performed by welders certified to military specifications: MIL-STD-2219 (replaced 8604 and 8611), MIS-19855 and MIS-19874

Equipment Used

1- Kitamura Mycenter 3 X IF Vertical Machining Center		17.9" x 30" Travel 20,000 Rpm Spindle 30 Tools

1- Kitamura Mycenter 1 – Vertical Machining Center		13000 Rpm Spindle 14" x 16" Travel 20 Tools

2- Kitamura Mycenter – 3 X I Vertical Machining Center		15000 Rpm Spindle 17.9" x 30" Travel With Pallet Changer 30 Tools

5- Fadal CNC Vertical Machining Center VMC 3016		10,000 Rpm Spindles 21 Tools 30" x 16" Travel

1- Doall Automatic Horizontal Fixed Head Saw, Model# C916a		11 Diameter Capacity With Hydraulic Feed

1- Bridgeport Milling Machine		Digital Readout Power Feed

Other Equipment		1- Burgmaster Multi-Spindle 1- Empire 23" x 36" Sandblaster 1- Walker Turner 1/2" Capacity 5- Black Granite Surface Plates

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	· Precision Machining for the Aerospace Industry 2

Precision Machining for the Aerospace Industry

Capabilities

Materials

Production Run

Part Size Capabilities

Material Thickness

Tolerances

Product Length

Product Width

Product Height

Gauge Size

Bend Angle

Number of Cavities

Surface Roughness

Finishing Services

Packaging Options

Applications

Industries Served

Clientele

Delivery Time

Delivery Location

Software Used

Acceptable File Formats

Quality Compliance and Certifications

1- Kitamura Mycenter 3 X IF Vertical Machining Center

1- Kitamura Mycenter 1 – Vertical Machining Center

2- Kitamura Mycenter – 3 X I Vertical Machining Center

5- Fadal CNC Vertical Machining Center VMC 3016

1- Doall Automatic Horizontal Fixed Head Saw, Model# C916a

1- Bridgeport Milling Machine

Other Equipment