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All Categories > NADCAP Certified Welding and Spot Welding  

NADCAP Certified Welding and Spot Welding

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We offer NADCAP certified welding of aluminum, steel, and stainless steel components in compliance with AWS D17-1 standards. Our spot welding techniques are AMS-W-6858 class B certified. Primarily used in producing large weldments and mechanical assemblies, our welding services also include resistance soldering, brazing, and silver soldering. We have a dedicated spot welding department with an inventory of 30 KVA to 150 KVA press-type spot welders.

Our 150 KVA Taylor Winfield spot welders are used to weld aluminum materials with thicknesses ranging from 0.032” thru 0.125”. We MIG-weld card guide assemblies, chassis, RFI assemblies, and several other products. Heat sinks, heat exchangers, bezels, and machined castings are welded through TIG welding processes. Typically, both our MIG and TIG welding capabilities range from 1/16" to 1 ½" in thickness.

Durability in weldments is ensured by our Huppert pre-heating ovens, which imparts hardness into the welded materials. All welded joints and surfaces are thoroughly tested to eliminate cracks and other weld defects. We use non-destructive testing methods that utilize X-rays to inspect weld quality.




Specifications  · Equipment Used

Specifications

Capabilities
MIG Welding
TIG Welding
Spot Welding
Annealing

Materials
Aluminum (all alloys)
Cold Rolled & Alloy Steel
Stainless Steel
Carbon Steel
Brass
Copper
Titanium
Albemet (Alum/Beryllium)

Thickness
1/16" to 1 ½ "

Other Services
Assembly
EDM
Engineering
Inspection
Sheet Metal Fabrication
Vertical Machining

Finishing Services
Anodizing
Hard Anodizing
Painting
Plating
Powder Coating

Applications
Air Flow Adaptors
Bezels
Card Guide/ Cage Assemblies
Chassis
Computer Housings
Dip Brazed/Bonded Electronic Chassis Assemblies
EMI & RFI Assemblies
Heat Sinks & Heat Exchangers
Machined Castings, Hogouts, & Turnings
Optical Sensors
Shock Mount Assemblies
Storage and Sterilization Cases
Structural Components
Surgical Instrumentation
Weldments

Industries Served
Aerospace
Communications
Computer
Defense
Electronics
Medical

Clientele
BAE Aerospace
Honeywell
ITT Defense & Communication
Johnson & Johnson
Kearfott Guidance & Navigation
Lockheed Martin
Lucent Technologies
Miltope Corporation
Northrop Grumman
Stryker Orthopedics
Smiths Industries

Software Used
Metalsoft Cad/Cam
Pro Engineer

Acceptable File Formats
DXF
IGES

Quality Compliance and Certifications
  • ISO 9001:2000 Certified
  • Quality Control Standard MIL-I-45208
  • "GMP" Compliance Good Manufacturing Practices Per USFDA Regs.
  • Alum., Steel, & St. Stl. Weld Cert. AWS D17-1 (NADCAP Compliant)
  • Spotwelding (Class B) Cert. AMS-W-6858
  • Plating (Chem. Film) Certification MIL-C-5541
  • SPC Quality System
  • All MIG and TIG welding is performed by welders certified to military specifications: MIL-STD-2219 (replaced 8604 and 8611), MIS-19855 and MIS-19874


Equipment Used

Welding Department
1- Huppert Pre-Heating Oven
1- Lincoln 250 Amp. DC Gas Welding, Brazing, Silver Soldering, Etc.
1- Linde Mig Welding Set-Up For Alum. Steel and Stainless
1- Miller Heliarc 330 Amp. AC-DC
1- Miller Heliarc 400 Amp. AC-DC
1- Miller-Syncrowave 250DX Heliarc Welder
1- Resistance Solder

Spot Welding Department
1- 150 KVA Sciaky – Certified To Mil-W-6858 (.020 Thru 1/8 Thk Alum. Class B)
1- 150 KVA Taylor Winfield - Certified To Mil-W-6858 (.032 Thru 1/8 Alum. Class B)
1- Ames Press Type 30 KVA
1- Rex Press Type 50 KVA


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