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CAPABILITIES & CATEGORIES
State of the Art Laser
Cutting Technology
Bonded / Dip Brazed Assemblies
Bonded / Dip Brazed
Heat Exchangers
Mechanical Test and Equipment Fixtures
NADCAP Certified Chemical Conversion Plating
NADCAP Certified Welding and Spot Welding
Precision Machined Fabrication
Precision Sheet Metal Fabrication
Reverse Engineering, Methods Engineering
and Prototyping
Short and Long Run Stampings
Orthopedic "Storage & Sterilization Systems"
Precision Weldment
and Enclosures
Card Guide Chassis
Beryllium and AlBeMet Products
Complex Assembly
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Using CNC turret presses, Amada press brakes, and hydraulic power presses, our production runs range from 10 to 10,000 parts. The variety and capacity of our presses, coupled with specialized tooling capabilities, help us in stamping parts of different sizes as well as shapes. We produce hard tooling for large pierce & blanking dies, stampings, and forming dies in-house.
Aluminum, stainless steel, carbon steel, brass, copper, and several other exotic materials with thickness up to 10 gages can be precision stamped by us. We can cold form parts up to 4" deep too. With 15 to 400 ton presses, we produce any simple or complicated profile within short turnarounds. Precision stampings can be heat-treated to increase material strength, hardness, and durability.
Specifications
·
Equipment Used
Specifications
Capabilities
Press Work/ CNC Turret Press Work
Forming
Drilling
Deburring
Sanding
Grinding
In-house Tool and Die Making
Materials
Aluminum (all alloys)
Cold Rolled & Alloy Steel
Stainless Steel
Carbon Steel
Brass
Copper
Titanium
Albemet (Alum/Beryllium)
Production Run
10 to 10, 000
Thickness
Up to 10 gages
Depth
Up to 4” deep
Other Services
Assembly
EDM
Inspection
Reverse Engineering and Prototyping
Vertical Machining
Finishing Services
Anodizing
Hard Anodizing
Painting
Plating
Powder Coating
Applications
Air Flow Adaptors
Bezels
Card Guide/ Cage Assemblies
Chassis
Computer Housings
Dip Brazed/Bonded Electronic Chassis Assemblies
EMI & RFI Assemblies
Heat Sinks & Heat Exchangers
Machined Castings, Hogouts, & Turnings
Optical Sensors
Shock Mount Assemblies
Storage and Sterilization Cases
Structural Components
Surgical Instrumentation
Weldments
Industries Served
Aerospace
Communications
Computer
Defense
Electronics
Medical
Clientele
BAE Aerospace
Honeywell
ITT Defense & Communication
Johnson & Johnson
Kearfott Guidance & Navigation
Lockheed Martin
Lucent Technologies
Miltope Corporation
Northrop Grumman
Stryker Orthopedics
Smiths Industries
Software Used
Metalsoft Cad/Cam
Pro Engineer
Acceptable File Formats
DXF
IGES
Quality Compliance and Certifications
ISO 9001:2000 Certified
Quality Control Standard MIL-I-45208
"GMP" Compliance Good Manufacturing Practices Per USFDA Regs.
Alum., Steel, & St. Stl. Weld Cert. AWS D17-1 (NADCAP Compliant)
Spotwelding (Class B) Cert. AMS-W-6858
Plating (Chem. Film) Certification MIL-C-5541
SPC Quality System
All MIG and TIG welding is performed by welders certified to military specifications: MIL-STD-2219 (replaced 8604 and 8611), MIS-19855 and MIS-19874
Equipment Used
Tool and Die Department
1- Acer – E-Mill Vertical Mill With Power Feed
1- Boxor-Schultz-Challenger H612 – Surface Grinder
1- Bridgeport Vertical Millers- With Power Feed
1- Doall Hydraulic Table Band Saw Model 1612
1- Doall Metal Cutting Band Saw Horizontal
1- Hardinge Lathe With Chucker
1- Index Milling Machine-48" X 12" Table With Power Feed And Optics
1- K.O. Lee Tool Grinder
1- Thermolyne Furnace Type A 1500
1- Triplex Surface Grinder
1- Victor 14" Lathe
1- Walker Turner Radial Drill Floor Model 1/2" Capacity
Press Department
1- 400 Ton Hydraulic Power Press 36" X 48" Bed
1- Rousselle 3 G Deep Throat 25 Ton Press
1- Walsh 30 Ton O.B.I. Press
1- Walsh 65 Ton O.B.I. Press
3- Rousselle 2 G Deep Throat 15 Ton Press
Metal Conditioning Department
1- Beach Hand Block Belt Sander-8ft.
1- Gunard Deburring Machine
1- Hammond Belt Sander Wet & Dry
1- Large Stroke Sander With Table And Attachments
1- Sweco Vibratory Tumbler – 3 Cubic Foot With Parts Seperator
1- Sweco Vibro Tumbler-48" Diameter
1- Timesaver Speedsander, With 24" Wide Capacity
1- Timesaver Speedsander, With 36" Wide Capacity
1- Timesaver Wet & Dry 36" Deburring & Sanding
1- Vibrator Tumble-Model V-12
10-Portable Hand Grinders
2- Holland And Sons Buffer
2- Rollander Tumblers
Forming Department
1- Amada - Hfb1254 - 14 Foot - 137 Ton, 8 Axis Cnc Press Brake
1- Amada 8ft. - 100 Ton Press Brake
1- Verson 10 Ft.- 90 Ft. Press Brake
1- Verson 10 Ft.- 60-Ton Press Brake
1- Verson 8 Ft. - 60-Ton Press Brake
1- Guifil 6 Ft. - 66-Ton Press Brake
1- Diacro Hand Roller 2" x 42"
1- Niagara 3" x 42" Power Roller
*All Brakes Are Equipped With Automatic Digital Back Gages
CNC Turret Press
1- Amada Pega King Table Size 40" x 50"- 58 Stations Including 2 Index Stations
1- Amada Pega Table Size 50" x 72"- 58 Stations Including 2 Index Stations
1- Amada Vipros With Forming Capabilities-Table Size 50" x 50"- 58 Stations
Including 2 Index Stations
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